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Old 01-10-2016, 02:56 AM   #795
Aegypticus
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Join Date: Jan 2006
Location: Calgary
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Quote:
Originally Posted by Table 5 View Post
Thanks for the suggestion guys, although a hole saw is not going to do the job as I need to cut more of a rectangle...a fairly large one as well at 14" x 5". So I think it needs to be with something like a jigsaw or perhaps a Fein Multimaster type thing.

Taping it off sounds like a good idea. I don't necessarily need the edges to be perfect, as part of the cooler over overlaps the actual cutout, but hopefully it can avoid some giant splinter in the veneer.
Don't know if you've already made the hole, but when I was making an MDF stand a few years ago I used a combination of a hole saw and a router to get some nice results. Used the hole saw to make large holes at either end of the rectangular-ish hole I wanted, then used the router with some clamped-on guides to create straight cuts between the edges of the holes.

Maybe not the best tools for the job, but I worked with what I had.

Couple of pictures here:
http://imgur.com/a/6rOR1

I used 4 holes in the corners of the large rectangle in the top, 2 at the ends of each of the narrower holes. Interestingly, the large hole is for the same purpose you need: ventilation. I custom built this as a computer stand for my very large 800D case with fans set up to pull from the large grill on the bottom. Holes in the back for cable management.
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